Did the file asOutExt.dll reappear when you reinstalled Avast free?
Do you still have problems with attachments being renamed? You will remember that wasn’t a problem that I have here. I wondered if the new version of the file asOutExt.dll on your system was the same SHA1SUM as the old, or whether the previous one might have been corrupted? If it was corrupted my SHA1SUM wouldn’t match yours.